Skip to content 
Jeddah Port Authority reduced waste expenses by $94,000/month using HM-55DR two ram balers – compressing 37 tons daily into 890kg bales meeting Gulf Standardization Organization (GSO) export specs.
Two ram horizontal balers save Saudi businesses $18-33/ton through dual-force compression (220kN pre-press + 380kN finishing), achieving 12:1 volume reduction. The dual-ram design boosts throughput 52% versus single ram units while cutting energy use 19% – crucial with KSA’s SAR 0.18-0.30/kWh industrial rates.
Discover four operational leverage points for Saudi enterprises.
How Much Space Does a Cardboard Baler Save?
Riyadh’s Almunajem Logistics recovered 2,800m² warehouse space using 90-ton horizontal balers – equivalent to SAR 337,500 monthly rental savings.
Saudi-Specific Volume Economics
| Material | Loose Volume | Baled Volume | Value Growth |
|---|---|---|---|
| Cardboard | 14m³/ton | 1.2m³/ton | SAR 85→320/ton |
| Plastic Film | 28m³/ton | 2.4m³/ton | SAR 45→140/ton |
| Textile Waste | 9m³/ton | 0.8m³/ton | SAR 22→75/ton |
Facility Layout Transformation
Dammam Case Study:
- Original storage: 6,000m² → Baler-enabled: 450m²
- Reconverted space uses:
- New packaging line (SAR 1.2M revenue/month)
- Raw material buffer stock
- Staff welfare facilities
Fire Safety Bonus:
- Risk rating improved from Class B to Class D
- Insurance premium reduced 22%
What Is the Difference Between Single RAM and Dual RAM Baler?
Dubai’s Gulf Pinnacle Logistics boosted productivity 117% switching to two ram balers – revealing eight hidden operational gaps.
Technical Comparison (SAUDI CODE 2018)
| Parameter | Single Ram | Dual Ram | Impact |
|---|---|---|---|
| Cycle Time | 4.2min | 2.7min | +55% throughput |
| Energy/ton | 9.3kWh | 5.6kWh | -40% consumption |
| Maintenance | SAR 3.8k/mth | SAR 2.1k/mth | -45% costs |
| Noise Level | 82dB | 74dB | Better OSHA compliance |
Cost-Benefit Analysis (5-Years)
| Factor | Single Ram | Dual Ram |
|---|---|---|
| Output | 1.2M tons | 2.3M tons |
| Energy Cost | SAR 489k | SAR 235k |
| Labor | 6 operators | 1.5 operators |
| Total Profit | SAR 9.8M | SAR 24.1M |
Key Finding:
Dual ram systems generate 146% higher net profit despite 28% higher initial cost
Is a Cardboard Baler Worth It?
Madina Food Co. achieved 16-month ROI using HM-40S balers – proving viability through six KSA-specific financial factors.
Saudi Profitability Drivers
1. Municipal Fee Avoidance
- Jeddah waste fees ↓ from SAR 35→7.5/ton
- Coastal municipalities: Up to SAR 52/ton savings
2. Export Revenue Potential
| Bale Grade | Local Price | Export Price |
|---|---|---|
| Grade A | SAR 320 | SAR 485 |
| Grade B | SAR 195 | SAR 310 |
3. Sustainability Incentives
- MODON certification benefits
- 10% tax deduction for green initiatives
- SIDF loan discounts available
Tabuk Factory Results:
- Waste handling cost: SAR 41→8.5/ton
- New revenue stream: SAR 178k/month
- MODON rating upgrade → 3% utility discount
Do I Need a Baler?
Abha Textiles cut waste costs 67% after installing balers – use this five-point checklist for Saudi operations.
Need Assessment Matrix
| Output Level | Manual Cost | Baler Cost | Break-Even |
|---|---|---|---|
| <5t/month | SAR 48/t | SAR 63/t | Not Viable |
| 5-15t/month | SAR 39/t | SAR 17/t | 18 Months |
| 15-40t/month | SAR 32/t | SAR 9/t | 11 Months |
Critical Saudi Factors
1. Labor Cost Dynamics
- Expat levy impacts: SAR 400-800/worker/month
- Saudization requirements in waste sector
2. Climatic Adaptations
| Feature | Desert Requirement |
|---|---|
| Hydraulic Cooling | 55°C ambient rating |
| Dust Protection | IP65 filtration |
| UV Resistance | ASA-rated panels |
Najran Case:
Downtime reduced from 34→6 hours/month after upgrading to desert-proof balers
Conclusion
For Saudi businesses processing 5+ tons monthly:
1) Two ram balers cut costs 54-67%
2) Enable MODON/SABER compliance
3) Unlock export markets (GSO GTM 1784)
Spec Checklist:
✓ 220+380kN dual force
✓ 55°C hydraulic cooling
✓ Arabic HMI interface
✓ SASO-ISO 21899 cert
Validation Steps:
✔️ Test with date palm waste (common contaminant)
✔️ Verify 380V/60Hz compatibility
✔️ Demand Arabic maintenance manuals
Prioritize suppliers with KSA market experience – 73% of failed installations involve improperly desert-adapted units. Always request moisture-resistant wiring and sand filtration systems.
