Shunyin’s horizontal baling machines are designed for efficiency and reliability. Whether fully automatic or semi-automatic, our machines offer superior quality and customization to meet your specific needs. Built with durable materials, they ensure smooth operation and high productivity for your business. At competitive prices, our machines provide excellent value, helping you reduce costs while boosting output. With clear certifications, timely delivery, and a focus on quality control, Shunyin is your trusted partner for horizontal balers.
Yes, we can customize the functions and size of the balers based on your specific requirements. Our machines are highly adaptable, and we work closely with our customers to ensure they meet the exact needs for their operations. You can specify the dimensions, features, and any other customization needs, and our team will provide tailored solutions for you.
If you’d like to discuss your requirements further, feel free to contact me directly at [email protected].
The packing capacity of a horizontal baler depends on the model and the material being processed. On average, a horizontal baler can pack between 500 kg to 1,500 kg (approximately 1,100 lbs to 3,300 lbs) per bale. However, certain models, especially those designed for high-density materials, can pack even more.
Here are some typical weight ranges:
For general waste and cardboard: 500 kg to 800 kg (1,100 lbs to 1,760 lbs) per bale
For heavier materials like plastics or metal: 800 kg to 1,500 kg (1,760 lbs to 3,300 lbs) per bale
The exact weight will also depend on the material’s density and the baler’s configuration. If you have a specific type of material in mind or require higher packing capacity, we can discuss customization options to meet your needs.
The working efficiency of a horizontal baler can vary based on factors such as the type of material, baler model, and operational conditions. On average, a horizontal baler can process between 20 to 60 tons per day.
Here’s a breakdown of typical efficiency:
For lightweight materials like cardboard or paper: Approximately 30 to 50 tons per day
For denser materials like plastics or metal: Approximately 20 to 40 tons per day
The efficiency can also be influenced by factors like:
Operator experience
Continuous versus intermittent operation
The material’s moisture content and size
If you need a more precise efficiency rate for specific materials or operational conditions, we can discuss your requirements further and recommend the right model.
The dimensions of a horizontal baler can vary depending on the model and customization options. However, here are the general dimensions for a typical horizontal hydraulic baler:
Length: 3.5 to 5 meters (approximately 11.5 to 16.5 feet)
Width: 1.5 to 2 meters (approximately 5 to 6.5 feet)
Height: 1.5 to 2.5 meters (approximately 5 to 8 feet)
These measurements are approximate and can be adjusted based on specific customer needs and customization requests. If you have particular requirements for the size of the baler, we can provide a more detailed and tailored solution to meet your needs.
The dimensions of the feed port for a horizontal baler can vary depending on the model and the material being processed. However, the typical feed port dimensions are as follows:
Width: 1.2 to 2 meters (approximately 4 to 6.5 feet)
Height: 0.8 to 1.2 meters (approximately 2.6 to 4 feet)
These measurements are adjustable based on the material size and customer requirements. If you need a specific feed port size for your application, we can customize it accordingly.
Yes, our products are certified with ISO and CE standards. These certifications ensure that our horizontal and vertical hydraulic balers meet international quality, safety, and environmental requirements.
We also provide additional certificates upon request, depending on the specific needs of our customers. This helps guarantee that the machines are reliable, safe, and comply with global industry standards.
If you would like to receive copies of these certifications or have any specific certification inquiries, feel free to contact me, and I will be happy to provide them.
Yes, we offer both warranty and after-sales service for our hydraulic balers:
Warranty:
– Our standard warranty period is one year from the date of delivery.
– During this period, we cover any defects in materials or workmanship at no additional cost.
After-Sales Service:
– Technical Support: We provide assistance with installation, troubleshooting, and ongoing machine maintenance.
– Spare Parts: Access to replacement parts is available, and we ensure that you receive high-quality, cost-effective components.
– On-site Support: If necessary, we can send technicians to assist with machine setup or repairs at your location.
– Regular Maintenance: We offer guidance on proper machine maintenance to maximize the lifespan and efficiency of the balers.
Our goal is to ensure that the machines run smoothly throughout their lifespan, and we are committed to offering timely and reliable support.
The number of bales pressed by a horizontal hydraulic baler that can fit in one cabinet depends on several factors, including the size and weight of the bales, as well as the dimensions of the cabinet. However, here’s a general guideline:
Typical Baler Bale Dimensions:
– Length: 1 to 1.5 meters (approximately 3.3 to 5 feet)
– Width: 1 to 1.5 meters (approximately 3.3 to 5 feet)
– Height: 0.8 to 1 meter (approximately 2.6 to 3.3 feet)
Approximate Capacity:
– For a standard cabinet: If the cabinet has internal dimensions of about 2 meters (6.5 feet) long, 2 meters (6.5 feet) wide, and 2 meters (6.5 feet) high, it can typically hold around 5 to 8 bales, depending on the size and packing density of the bales.
To get a precise number of bales that can fit into your cabinet, we would need the exact bale dimensions and cabinet specifications.
The number of containers needed to transport a horizontal baler depends on size and weight of the baler as well as the container type. Typically, for shipping a single horizontal hydraulic baler, you would need the following:
Standard Container Sizes:
1. 20-foot container: Can hold up to approximately 20-25 cubic meters of cargo.
2. 40-foot container: Can hold up to approximately 40-45 cubic meters of cargo.
Typical Baler Dimensions:
– Length: 3.5 to 5 meters (approximately 11.5 to 16.5 feet)
– Width: 1.5 to 2 meters (approximately 5 to 6.5 feet)
– Height: 1.5 to 2.5 meters (approximately 5 to 8 feet)
Number of Containers:
– For a single baler: A typical horizontal baler can fit into one 20-foot container if it is not overly large or customized. However, if the baler is large or has heavy-duty components, it may require a 40-foot container.
– For multiple balers: If you are shipping several units, you may need additional containers. For example, two to three balers may fit in one 40-foot container depending on their size.
The typical production cycle for our hydraulic balers is 20 to 30 days, depending on the model and any customizations requested.
Once production is completed, the delivery time usually ranges from 10 to 20 days, depending on your location and the shipping method chosen.
If you have a specific deadline or time frame in mind, please let me know, and we will do our best to meet it. We always prioritize timely delivery and work to avoid any delays.
Yes, we can provide door-to-door delivery. This service includes:
Full handling from our facility to your designated address.
Customs clearance and final door-to-door delivery.
We work with trusted logistics partners to ensure a smooth and worry-free experience.
Hydraulic Oil Quality & Replacement Cycle:
– Quality: We recommend using high-quality hydraulic oil that meets industry standards to ensure the proper functioning and longevity of the baler. The oil should be suitable for the specific operating conditions and climate to maintain optimal performance.
– Replacement Cycle: The hydraulic oil should typically be replaced every 6 to 12 months, depending on usage frequency, operating conditions (e.g., temperature, material type), and the machine’s workload. Regular checks of the oil’s quality and viscosity are also advised to ensure smooth operation.
Leak-Proof Design:
Yes, our balers feature a leak-proof design. We use high-quality seals and hose fittings to minimize the risk of oil leakage. The hydraulic system is designed to be durable, and the components are rigorously tested to ensure reliability and prevent leaks during operation.
The maximum pressure and maximum power of the hydraulic system in our horizontal balers vary depending on the model and specific configuration. However, here are the typical specifications:
Maximum Hydraulic Pressure:
– Up to 200 bar (2900 psi), depending on the baler model. Some models may have higher pressure capabilities for more demanding tasks.
Maximum Hydraulic Power:
– Up to 30 kW (40 hp), depending on the baler model. This provides the necessary power for efficient operation and ensures that the baler can handle heavy-duty materials.
The compression chamber of our horizontal hydraulic balers is made from high-strength steel. This material is selected for its durability, rigidity, and ability to withstand the intense pressure generated during the baling process.
Wear Resistance:
Yes, the compression chamber is designed to be wear-resistant. The steel used is typically treated or coated to enhance its resistance to wear and tear, especially when handling abrasive materials. In addition, the high-strength steel helps ensure that the compression chamber maintains its integrity and performance over time, even under heavy use.
Yes, the size and design of the compression chamber in our horizontal hydraulic balers are designed to meet a wide range of packaging needs. The chambers are customizable in terms of dimensions and compression force to accommodate different types of materials and packaging requirements.
Compression Chamber Size:
– The size of the compression chamber can be adjusted based on the volume and type of materials you need to bale. Whether you’re processing large volumes of lighter materials like cardboard or denser materials like plastics, we can customize the chamber to meet those needs.
Compression Force (Tons):
– Our balers can provide a compression force ranging from **50 tons to 300 tons** (or higher, depending on the model), which can be tailored to meet your specific packaging requirements.
– This ensures that materials are tightly compacted, resulting in optimal bale density for storage and transportation.
Meeting Packaging Requirements:
– If you have specific material types, bale sizes, or packaging density targets in mind, we can modify the compression force to ensure the baler performs to your satisfaction.
Our horizontal hydraulic balers are equipped with high-quality electrical control systems, using well-known and reliable brands for key components. These components ensure durability, precision, and ease of operation. Here are the typical brands we use:
PLC (Programmable Logic Controller):
Siemens or Schneider Electric PLCs are commonly used in our balers. These brands are renowned for their reliability, ease of programming, and ability to handle complex control tasks with high precision.
Touchscreen (HMI):
Weintek or Siemens touchscreens are often used for user interface control. These touchscreens allow for intuitive operation, clear display of machine status, and easy parameter adjustments.
Buttons & Switches:
Schneider Electric or Omron are typically used for control buttons, emergency stops, and switches. These brands are recognized for their robustness and long service life, even in challenging environments.
Other Electrical Components:
Siemens, Schneider Electric, and Omron are used for relays, sensors, contactors, and other control components, ensuring the system is both efficient and reliable.
These high-quality brands ensure that the electrical control system is stable, easy to operate, and capable of handling demanding tasks with minimal maintenance.
Yes, our horizontal hydraulic balers are equipped with several automatic control functions to improve efficiency and ease of operation. These functions include:
1. Automatic Detection: The balers feature sensors that automatically detect the material inside the compression chamber. These sensors help in adjusting the operation based on the material size, ensuring that the baler works optimally.
2. Automatic Compaction: The baler is designed with an automatic compaction function that adjusts the compression force based on the material type and desired bale density. Once the chamber is filled, the baler will automatically start compressing the material to the pre-set specifications.
3. Automatic Bale Ejection: After the compaction cycle is complete, the baler automatically ejects the finished bale from the chamber, reducing the need for manual intervention.
4. Automatic Return: Some models also feature automatic return of the ram after each cycle, preparing the machine for the next load of material without manual resetting.
These automatic functions help improve operational efficiency, reduce labor costs, and ensure consistent bale quality.
Yes, our horizontal hydraulic balers are equipped with a control system that supports remote monitoring and fault diagnosis. This feature allows for efficient management and troubleshooting of the machine without the need for direct physical intervention.
1. Remote Monitoring: The system can be connected to a central monitoring platform via Internet of Things (IoT) technology, allowing you to track the machine’s performance, status, and operational data in real time. This feature enables remote access for operators or maintenance teams to monitor the baler’s performance from any location.
2. Fault Diagnosis: The control system is designed to detect and report faults automatically. In case of any issues, the system provides detailed error codes and diagnostic information, making it easier to pinpoint the problem. This helps to reduce downtime and speeds up repairs.
These features enhance the convenience, efficiency, and reliability of the baler, ensuring that it operates smoothly with minimal disruptions.
The feeding system of our horizontal hydraulic balers is designed for efficient material handling and ease of operation. It includes features that make it both user-friendly and low-maintenance.
The feeding system typically consists of a conveyor belt that is used to transport materials into the compression chamber. The type of conveyor belt can vary depending on the material being processed, but it is usually designed to handle a wide range of materials, such as cardboard, plastics.
The most common types of conveyor belts used in our balers are rubber or steel mesh belts. These belts are durable and designed for heavy-duty applications. They provide smooth movement of materials and are built to last, even under challenging conditions. Rubber belts are generally used for lighter materials, while steel mesh belts are used for heavier or more abrasive materials.
The feeding system is designed with a wide opening and an adjustable feed speed to ensure that materials are fed into the compression chamber consistently. The system is automatic, meaning the conveyor belt can be controlled based on the material’s quantity and size. This minimizes the need for manual intervention and improves efficiency.
The feeding system is user-friendly, with simple controls for adjusting the feed speed and material flow. The conveyor belt can be easily maintained, with accessible cleaning points and the ability to quickly replace worn parts. Maintenance tasks are straightforward and typically involve checking for any debris buildup, ensuring proper tension, and replacing the belt when necessary. The system is designed for low downtime, with easy access to parts for quick servicing or repairs.
Overall, the feeding system is designed to optimize performance while keeping the operation and maintenance as simple as possible.
The feeding speed and packaging speed of our horizontal hydraulic balers are optimized to provide high efficiency and suit large-scale operations. Here’s a detailed breakdown:
1. Feeding Speed: The feeding speed can vary depending on the model and material type, but it typically ranges from 10 to 20 meters per minute. This ensures that materials are consistently fed into the compression chamber, allowing for smooth and uninterrupted baling operations.
2. Packaging Speed: The packaging speed, or the time it takes to complete a compaction cycle, is generally around 20 to 30 seconds per bale, depending on the material being processed. This allows for efficient continuous operation, especially in large-scale operations where high throughput is required.
3. Suitability for Large-Scale Operations: Yes, these balers are designed with high throughput in mind, making them suitable for large-scale operations. The combination of fast feeding speed and high packaging speed, along with customizable compression forces, ensures that the baler can handle large volumes of material quickly and efficiently.
4. Anti-Jamming or Clogging Design: Our balers are equipped with anti-jamming features to minimize downtime and ensure smooth operation. These include:
– Automatic reverse function: If the system detects a blockage or jam, the feeding system will reverse automatically to clear the obstruction.
– Easy access for maintenance: The design allows for quick removal of any material that may be stuck in the system, reducing the chances of extended downtime.
– Optimized material flow: The feeding system and compression chamber are designed to handle materials in a way that minimizes the risk of clogging, especially with bulkier or irregular-shaped items.
Overall, the balers are engineered to provide reliable, high-efficiency performance in large-scale operations, with robust features to handle material flow without clogging.
Our horizontal hydraulic balers typically use steel strapping for baling, but plastic strapping can also be used depending on the material and customer preference.
1. Steel strapping:
– Type: High-strength steel strapping is typically used for heavy-duty applications, especially when baling dense or hard materials such as metal, plastic or thick cardboard.
– Fastening method: Steel strapping is typically fastened using an automatic tensioning and sealing device. The baler automatically wraps the steel strap around the bale, tensions it to ensure a snug fit, and then seals the strap to secure it in place by applying heat or mechanical force.
2. Plastic strapping:
– Type: In some cases, polypropylene (PP) or polyester (PET) plastic strapping may be used, especially for lighter materials or when a more flexible non-metallic option is desired.
– Fastening method: Plastic strapping is typically fastened using a friction sealing method or heat sealing. The plastic strap is wrapped around the bale, tightened, and then sealed using a mechanical or heat sealing process, ensuring the strap holds the bale securely together.
Both strapping devices are designed to provide a secure, reliable fastening to ensure the bale remains tightly compressed during storage and transport.
Yes, our horizontal hydraulic balers are equipped with a range of safety features to ensure safe and reliable operation. These include:
1. Overload Protection:
– The baler is equipped with overload protection systems that automatically detect if the machine is under excessive load. If the force exceeds the safe operating limits, the system will stop or reduce the compression force to prevent damage to the machine and ensure operator safety.
2. Emergency Stop Button:
– An emergency stop button is installed on the control panel, allowing operators to quickly shut down the machine in case of an emergency. This ensures that the machine can be stopped immediately if there is a malfunction or safety concern.
3. Safety Protection Device:
– The baler is fitted with safety guards and safety sensors to protect operators from moving parts, such as the compression ram and conveyor belts. These devices prevent accidental contact with the machine’s moving components during operation.
– There are also safety interlocks that ensure the machine cannot be operated unless the doors or safety covers are securely closed.
– Automatic shut-off: The baler is designed to automatically stop if it detects any malfunction or abnormal operation, such as a jam or overload, to prevent further damage or potential hazards.
These features are in place to ensure that the machine operates safely, both for the operator and for the machine itself.
Yes, the wearing parts of our horizontal hydraulic balers, such as seals, hydraulic oil filters, and other components, are designed to be easy to replace and maintain.
1. Seals: The seals are designed for easy replacement. They are accessible and can be changed without the need for disassembling the entire machine. Regular inspection and replacement are recommended to ensure optimal performance and prevent oil leakage.
2. Hydraulic Oil Filters: The hydraulic oil filters are also easy to replace. They are located in an accessible position, and the replacement process is straightforward. It’s essential to change the filters regularly to maintain the quality of the hydraulic oil and prevent contamination, which can cause system failures.
3. Other Wearing Parts: Other wearing parts, such as the conveyor belt and ram components, are designed for easy maintenance and quick replacement. The baler is designed with accessible points for cleaning and servicing, ensuring minimal downtime during maintenance.
4. Maintenance Cycle:
– Hydraulic Oil: Typically, hydraulic oil should be replaced every 1,000 to 1,500 operating hours, depending on the usage and material type.
– Hydraulic Oil Filters: These should be checked and replaced approximately every 500 operating hours or as recommended by the manufacturer.
– Seals and Other Components: Seals should be inspected every 6 to 12 months and replaced if necessary. Other components like the conveyor belt may need to be replaced depending on usage and wear, but typically every 1 to 2 years.
Routine maintenance is crucial for ensuring the longevity and efficient performance of the baler. We recommend following the manufacturer’s maintenance schedule and inspecting the wearing parts regularly to prevent unexpected failures.